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Ship
dismantling and recycling is by definition an environmentally
friendly ('green') activity. The benefit to the environment
from ship dismantling and recycling is twofold; on one
hand it removes older vessels that would otherwise be
left abandoned, polluting their surrounding area. On
the other hand it provides for recyclable materials
and hence achieves a far better environmental performance
given the production energy efficiency,
the reduction in emissions from subsequent processing,
and the preservation of non-renewable resources.
LEYAL's ship dismantling and recycling facilities cover
an area of approximately 25,000 square meters. A wide variety of facilities
are based on site, such as an Environmental Management
Centre (EMC), worker
accommodation quarters, infirmary, and both open-air
and specialized covered storage areas. Apart from its
build-up facilities, LEYAL has an open area dedicated
to the ship dismantling and materials' initial processing.
Once LEYAL is contracted for the recycling of a vessel, and prior
to the vessel's arrival, both the local authorities and the EMC
are notified. Drawing from its knowledge base and longstanding
experience, the Company is in a position to have a good
a-priory idea relating to the quality and type of metals
on board the vessel, the preferred approach to ship
dismantling for the particular vessel type, and the
quantity of wastes. Once the vessel arrives and is secured,
it is checked for radiation readings and its gas free
condition is accessed. After the local authorities issue
the necessary permissions, a team of certified experts
identifies hazardous substances and plans their removal.
After the pre-cleaning of the vessel is completed, the
main dismantling operations commence.
The dismantling of vessels starts from their superstructure
and upper decks. Heavy lift cranes remove big sections
of the vessel and place them in specialized concrete-paved zones, where
a team of onshore 'cleaners' inspects them to confirm
that there are no left-over wastes. The sections are
then reduced to marketable sizes using a cobination of cold and hot cutting methods (LEYAL is the only ship recycling
company in Turkey to employ large scale mobile hydraulic shears) and categorized based
on their type and composition. Once sufficient weigh is removed
from the upper vessel, sets of powerful winches and pulleys
bring the keel to a dedicated zone on the shore, where
the remainder of the vessel is dismantled following
the above procedure. The absence of an intertidal zone
(no tides in the area) means that there are clearly
defined borders between the dry land work areas and
the sea, preventing unwanted washing of debris to the
sea.
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LEYAL is particularly sensitive to labour and environment
safety, abiding to the strictest national and international
regulations, and holding ISO 9001, ISO 14001 and OHSAS 18001 certification. The Company is also actively pursuing the
implementation of cutting edge technologies aimed at
reducing worker and environmental hazards. In cooperation
with the a prominent European Union Technical University,
the Company is participating in a 4-year research project
sponsored by the European Union R&D Funding Program
for the development of improved alternative vessel dismantling
techniques and procedures, as well as environmentally
sound management procedures for the removal, temporary
storage and disposal of hazardous materials.
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